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RXGGF32-32-32-8 Juicer Filling Machine Production Line/Fruit Juice Filling Machine/Juice Filling Machine
- Suitable bottle: Glass bottle and PET bottle
- Bottle Volume: 150ml to 2.5Ltr (Customized); Bottle diameter(mm): Dia50-Dia115; Bottle height: 160-320mm
- Compress air pressure(Mpa): 0.3-0.4
- Total powder: 3KW-5.5KW
Detailed Images
Video
Machine Parameters
Washing part:
● The bottle enters the bottle washing machine through the transmission star wheel.
● The bottle clamp clamps the bottle mouth and turns it up 180 ° along the bottle washing guide rail to make the bottle mouth down.
● In the specific area of the bottle washing machine (determined by the water distribution plate – the bottle washing water is pumped into the water distribution plate by the bottle washing water pump, and then distributed to the bottle washing clamp by the water distribution plate through 16 pipelines), the nozzle of the bottle washing clamp sprays sterile water to wash the inner wall of the bottle.
● After washing and draining, the bottle is clamped by the bottle clamp and turned down along the guide rail for 180 ° to make the bottle mouth upward.
● The washed bottle is led out from the bottle washing machine through the transition steel pulley (pure water bottle washing) and transmitted to the next process – primary pulp filling.
Pulp filling part
● During filling, the bottle adopts a positioning bottle hanging device, which operates stably and reliably.
● The bottle mouth is under the action of the travel guide rail of the plug-filling valve on the hanging plate, and then the valve opening mechanism is opened under the action of the cylinder to start injecting certain material pulps (non-contact filling).
● When the set liquid level of the stroke is reached, the valve closing mechanism of the filling valve is closed, and then the bottle is exported from the primary pulp filling through the transition steel puller and transmitted to the next process – Secondary fruit juice filling.
Juice filling part
● When filling, the bottle is lifted by a cylinder, and the high-speed operation is stable and reliable.
● After the bottle mouth rises under the action of the cylinder, it is sealed with the filling valve, and then the valve opening mechanism is opened under the action of the cylinder to start filling.
● When the filling set liquid level is reached, the filling valve closing mechanism is closed, and then the bottle drops under the action of the pull-down cam and cylinder, and the filling is completed (to prevent the spraying phenomenon at the last disconnection from polluting the bottle mouth).
Capping part :
● After filling, the bottle enters the capping machine through the transmission star wheel.
● The rotation stop knife on the capping machine blocks the bottleneck keeps the bottle upright and prevents rotation together with the outer bottleneck guard plate of the capping machine.
● The capping head rotates and rotates driven by the main shaft of the capping machine. Under the action of the cam, the capping head can grasp, cover, screw, and remove the cap, and complete the whole capping process.
● The capping head adopts a magnetic constant torque device.
● When the capping head takes out the cover through the sub-cover plate, the top cover sleeve butts the cover and centralizes the cover, so as to ensure the correct position of the cover in the capping die and ensure the capping quality.
● When the capping is completed, the capping head overcomes the magnetic slip and will not damage the bottle cap.
● At the same time, when the capping head rises, the top cover rod will push the cap out of the capping die.
● The capping disc transmits power to the capping head through the pinwheel to ensure that its movement is synchronized with the capping machine.
● The bottle cap enters the capping disc through the cap channel, and then the bottle cap transmission star wheel transmits the bottle cap separately to the capping head according to the station.
| Project Name: Fruit Juice Hot Filling Machine | ||||||
|---|---|---|---|---|---|---|
| Model | RXGF | RXGF | RXGF | RXGF | RXGF | RXGF |
| 14-12-12-5 | 16-12-16-5 | 24-16-24-8 | 32-24-32-8 | 40-32-40-10 | 50-32-50-12 | |
| Washing nos | 14 | 16 | 24 | 32 | 40 | 50 |
| Pulp filling Nos | 12 | 12 | 16 | 24 | 32 | 32 |
| Filling nos | 12 | 16 | 24 | 32 | 40 | 50 |
| Capping nos | 5 | 5 | 8 | 8 | 10 | 12 |
| Capacity (bph) | 3500 | 5000 | 10000 | 12000 | 15000 | 18000 |
| Suitable bottle | Glass bottle and pet bottle | |||||
| Bottle volume | 150ml to 2.5ltr (customized) | |||||
| Bottle diameter (mm) | Dia50-Dia115 | |||||
| Bottle height | 160-320mm | |||||
| Compress air pressure (mpa) | 0.3-0.4 | |||||
| Washing medium | Aseptic water | |||||
| Rinsing pressure (mpa) | >0.06 <0.2 | |||||
| Filling temperature (℃) | 85～90℃ | |||||
| Filling theory | Micronegative pressure filling | |||||
| Application | Fruit juice hot filling machine | |||||
| Total power | 3kw | 4kw | 4kw | 4kw | 5.5kw | 5.5kw |
| Measurement (mm) | 3000*1770*2700 | 3700*2260*2700 | 4400*2050*2650 | 5000*2960*2700 | 6200*3300*2700 | 7360*3460*2650 |
| Weight | 3200kg | 6000kg | 10000kg | 12000kg | 15000kg | 18000kg |
Production Lines Flow Chart
Water treatment system
Water purification machine to treat fresh water for pure, drinking, and mineral water.
Our plant could make drinking water, mineral water, pure water, and potable water from the water sources: Ground, spring, well, river, brackish, lake water etc.
Raw water source: Bore whole, river, well, mountain spring, lake, etc
View Details 》
Blowing Molding System
With our automatic blow molding machine, you can effortlessly create PET plastic containers and bottles in various shapes.
It is widely utilized in the production of carbonated beverage bottles, mineral water containers, pesticide bottles, edible oil containers, cosmetic bottles, wide-mouth containers, and hot-fill bottles.
View Details 》
Automatic Labeling Machine
The thermal shrink sleeve machine has adopted an innovative double-driving structure as its advanced driving mechanism.
With four-wheel driving, it achieves self-centering and equal pressure distribution across all four wheels, facilitating seamless, steady, and rapid label transfer.
View Details 》
Shrink Wrapping Machine
The automatic Linear high-speed film shrink-wrapping machine is suitable for wrapping such products as pop-top, mineral water, and bottles. beer, drinks, etc without a bottom tray, working with a PE film shrink tunnel to pack the goods perfectly, this style machine is suitable for a capacity of over 12,000bph line.
View Details 》
Automatic Double Head Shrink Sleeve Labeling Machine
This machine is built on a durable food-grade stainless steel framework, ensuring minimal vibration and consistent, precise labeling performance.
With advanced cutting and shrinking mechanisms, automated label detection, and user-friendly controls, it delivers high efficiency, accuracy, and convenience, making it a leading solution in its class.
View Details 》
Palletizer Machine
According to a certain order, palletizer stacks the packed products(in box, bag, bucket) to the corresponding empty pallets through a series of mechanical actions so as to facilitate handling and transporting batches of products to improve production efficiency.
Meanwhile it can use stack layer pad to improve the stability of each stack layer. Various forms designed to meet different palletizing requirements.
View Details 》
Industrial Inkjet Printer
This inkjet coding machine offers 3-line and barcode printing capabilities, featuring a large color touchscreen for easy setup, long 18-month maintenance intervals, quick cartridge replacement, IP55-rated stainless steel construction, and real-time production efficiency tracking.
View Details 》
Automatic Pallet Stretch Wrapping Machine
In short, the pre-stretching wrapping machine is to stretch the film in advance in the mold base device when wrapping the film, so as to improve the stretching proportion as much as possible, use the wrapping film to a certain extent, save materials, and save packaging costs for users.
Pre-stretching wrapping machines can save wrapping film to a certain extent
View Details 》
Juice Preparing System
Use squeezing, peeling, centrifugation, etc. to obtain juice from fresh fruits.
Using sugar, mixing, UHT sterilization, homogenization, etc. to obtain blended fruit juice.
View Details 》
Faq
a. What kind beverage you want to produce? Water , juice , carbonated drinks , beer and etc.?
b. contain type, shape and volume? Round, square , 250ml, 330ml, 500ml, 750ml, etc.?
c. Producing capacity requirement? How many bottles per hour?
d. Factory floor plan , voltage and power supply?
e. Your investment and budget?
We are a manufacturer we supply the factory price with good quality, welcome to visit !We can pick you up from at the Zhangjiagang station in our city or in Shanghai airports. Contact our foreign sale team you can get video of our reference running machine.
We have many projects in different countries, with the customers’ permission, we can guide you to visit the factories and check the machines running. You are always welcome to visit our factory in Chine to check the machine running in our factory.
Turnkey projects are available because we can help to start your business in beverage market from PET preform and can making machine, PET bottle blowing machine, water treatment plant , juice or carbonated drink mixing plant , filling and packing machines.
If you have confirmed your size , we help you with the plant layout design accordingly .We can also help with the bottle design, label design and choose the suitable labeling and package type according to your local market. We can help you install the machines, train your staff to operate, maintain the machines and even help you hire experienced Chinese engineers to work in your factory as a production manager .
We have been certificated by the famous certification authority such as ISO and CE .
We offer you high quality machines with 1 year guarantee and provide vulnerable parts free of charge. Every batch of equipments will be debugged before shipment by sending testing video for confirmation. Or you can visit our factory for inspections on site and then ship it after it is qualified. We also supply life-long technical support.
A. If you have clear demand, please inform us, we will make detailed good quote for you soon.
B. If you are new in this filed and don't have clear objectives, you can share us your ideas, investment budget or workshop size, we can make proposal recommendation for you.
When you finish the Preparation conditions(water resource,electricity,air supply,production materials)contact with our sales people we will dispatch engineer to install the machine for you ,and train your employees to use the machine well. Normally when your preparation is done,you can contact with our sales people and cooperate us to get the visa for the engineer and our engineer will be there within 7 days.
We will send one year enough easy broken spare parts together with the machines,shipping together.During the warranty time,we will supply the spare parts with our cost including the delivery fees.
We accept 30% deposit 70%TT before shipment by TT/LC/Western union.
Standard export packing, major products using export plywood case packing, small products use thick carton packing, ensure that the product packaging integrity and safety.
